In the world of Flexographic printing, maintaining the quality and performance of anilox rolls is crucial for achieving consistent and exceptional results. However, there have been instances where customers have faced issues like staining, volume loss, and even damage to aniloxes due to improper cleaning practices. In this article, we will explore the critical role of rinsing after cleaning anilox rolls and sleeves, shedding light on the consequences of neglecting this essential step.
One company that has encountered such problems is Alphasonics, a leading provider of Advanced Ultrasonic cleaning solutions. They have observed two notable cases where customers experienced issues after not properly rinsing their anilox rolls and sleeves.
In the first incident, a customer in the Czech Republic used an on-press-cleaner for their anilox rolls but failed to rinse off the cleaning chemicals after use. Over several months, this led to a harmful buildup of contamination from the chemicals and ink, resulting in the cells becoming blinded and the doctor blades bouncing over them. The solution to this problem was simple yet essential - rinsing the rolls after cleaning. When Alphasonics demonstrated the removal of the contamination with an acid-based powder, the customer was astonished and apologetic for not recognising the significance of rinsing.
Similarly, in a corrugated plant in Germany, another customer faced brown staining on their rolls, which was a result of a reaction between their water, cleaning chemistry, and ink. This staining issue could have been avoided through proper rinsing. It is suggested that silicates within the cleaning chemistry or heavy metals in the water might be the cause of such staining. Regardless of the exact cause, the lesson remains the same: rinsing is a straightforward preventive measure to maintain the integrity of anilox rolls.
Rinsing is a vital part of the cleaning process, and it plays a significant role in anilox roll maintenance for several reasons:
1. Removal of Residual Contaminants: Even the most advanced cleaning methods can leave traces of ink, chemicals, and other contaminants on the rolls. Rinsing ensures the complete removal of these residues, preventing their accumulation and potential adverse effects on print quality.
2. Prevention of Chemical Reactions: Some cleaning chemicals may interact with water and ink components, leading to staining or other undesirable reactions. Rinsing with the appropriate solvent helps neutralise any remaining chemicals, preventing such reactions.
3. Protection of Anilox Cell Structure: Anilox rolls contain delicate cell walls that can be damaged if contaminants are allowed to accumulate. Regular rinsing helps preserve the integrity of the cell structure, ensuring optimal ink transfer during the printing process.
4. Efficiency and Cost-Effectiveness: Neglecting rinsing can lead to longer cleaning cycles, unnecessary downtime, and additional maintenance costs. Implementing a proper rinsing routine improves efficiency and extends the life of the anilox rolls, ultimately saving valuable time and resources.
In conclusion, the importance of rinsing after cleaning anilox rolls cannot be overstated. Neglecting this simple step can result in staining, contamination, and potential damage to the anilox cell structure. To ensure consistent and high-quality printing, it is essential to follow the recommended cleaning and rinsing procedures diligently.
As a responsible printing professional, taking proactive measures to maintain the cleanliness and functionality of anilox rolls will directly impact the overall efficiency and profitability of your printing process. By incorporating proper rinsing practices into your cleaning routine, you can avoid unnecessary issues, reduce downtime, and achieve optimal print results.
So, remember, control your anilox, control your process, and ultimately, control your profit. If you encounter staining or other issues with your anilox rolls, do not hesitate to seek expert advice. Contact Alphasonics for assistance and guidance, ensuring your printing operation is always at its best.